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Fireworks: Behind the Scenes of a Spectacular Italian Tradition

Fireworks in Palermo by Giampaolo Nitti

While pyrotechnics may have Chinese roots, the colorful fireworks we have today came from Italy. Starting in the 1830s, Italians combined metals and explosives to develop vibrant sky spectacles. That led to the birth of Italian family fireworks businesses, such as Zambelli and Fireworks by Grucci, America's largest and oldest pyrotechnics-production companies.

 

Arkansas resident Andrew D'Acquisto, who has family in Porticello, Sicily, has worked with fireworks for about 40 years. We sat down to chat about how the pyrotechnician got started and what happens behind the scenes during your typical fireworks show. 

 

  

How did you get started with fireworks?

I was interested in working with them and just didn't know how to get a job in particular. And so I asked people who I saw. People I asked had gotten started through their family or friends of their family. I started going to the fireworks convention and asking people, and it was the same; they'd either been through this family or knew someone next door that the family knew. 


Then I got a copy of American Fireworks News, a newsletter about fireworks in particular, and they had ads and people buying and selling stuff in the back pages. There was an ad from the Grucci family looking for some help, which was surprising. A well-known name. It would be like if you were a guitar player and saw Bob Dylan advertising for "Extra Musician" or something. But they had gotten a contract one year and had a lot of little shows to do. So they were hiring extra people. At that time, I was in Arizona and drove up to see them in the springtime. They had a training session and a little show we did at a church for practicing, followed by some classes.


They started calling me, maybe once or twice a year, on the 4th of July. Sometimes, they started on New Year's. The first job I did was in Florence, Alabama. 


But then I did a job down in Little Rock. It was near Memorial Day, and it happened to be their grandfather's 80th birthday, so a lot of the family came down for that. We had a cake and a small get-together after the show. 

 

I just started working for them, and I've traveled to different parts of the country and world with them, including Dubai and Riyadh, Saudi Arabia, a couple of times. 


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What have you learned about Italian fireworks?

What you see normally are shells that are more round, which shoot out the mortars. Italian fireworks are long and layered. They call them salamis. Each section will go off, and then the bottom shot will go off. It's just a different style of making, hand-wrapping, and putting them together. 

What goes on behind the scenes for a fireworks show?

The main thing is driving there because they're strict; you must have a commercial driver's license for whatever size truck you have. But then, when hauling the load of fireworks, the truck needs to have special placards on it, and then it needs to stop and get weighed and inspected.


We'll get to wherever we're going, and the first thing we'll do is unload most of the truck that's set up. There are racks of mortars, which are the pipes or tubes that shoot the fireworks out.

 

You unload those and then nail any racks together, set them up, and put legs on them to make sure they're at the right angle, going up and down, so they're not going to fall over and go towards an audience. So they're going to the sky. 

 

Most jobs are electrical now. So first, you'd set up all the motors and then unload the individual boxes, and they're choreographed. We'd have a diagram of where we'd unload the boxes or troughs, put them where they needed to go, and load the shells into the mortars. 

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We attach a wire from each fuse with the leader, which would set it off because it is set off electronically. Those get wired into smaller boards, and the smaller boards get hooked into the cables. Then, the cables, depending on the size of the show, all get hooked into a box, and they're selected at the proper cue time. So the wires would run the distance to that main control box and then be wired into the proper sequence or the order they're supposed to go off. 


Now, a lot of fireworks are set off and choreographed to music, so that number one will set off one or two or three that are supposed to go off at that time in time with the music. There are different tracks, but we lay those down and connect them all. That may take a day or two or even weeks for extra world-size performance, and then we run a test on everything to make sure everything was hooked up properly, that there are no missed cues, and that they're ready to go when we start the display.


That would often be tied to a computer or someone with headphones, so it would be a matter of laying everything out and connecting it. 


It's a long time for, say, a half-hour show. It might take two or three days to set everything up like that, depending on the size. Now, some shows are set up on barges, so you'd have to load everything from the truck onto the barge and set that up the same way. Then, you have to set up communications, which include headphones or walkie-talkies, to keep in touch with everyone. And then get their orders to shoot in sequence.


So basically, we just set up the mortar stands, load them, and then ensure the igniters are hanging out. Then, we wire them to where they go to the control box, lay out all the cables, and connect all the cables.  

 

How have fireworks shows changed?

Years ago, it used to be all hand-loaded. The first job I did was by hand. I worked with an older gentleman, and he was hard to keep up with!

Can you speak to the Italian tradition of fireworks?

They get together to celebrate religious holidays and those named after the church, such as St. Joseph's Day or St. John's Day, and then have their special feast. And they would mostly be hand-manufactured.

 

I met some Maltese people who would get together, and their church group had a little band. They'd practice their different instruments and be playing. Another group would get together, making and setting off the fireworks for the church's feast days. The whole town would come out because they're all from a single church in each town. They would celebrate the entire town, and people would come from all around to enjoy it. They did a lot of things, like hand-rolling paper tubes and wrapping them up with more paper and string.

What do you most enjoy about fireworks?

It's like hearing the song that makes you feel better. It lifts you up and makes your life easier. You appreciate it and share it with your neighbors. 


With fireworks, it doesn't matter if your neighbors may not all be of the same tradition or speak the same language; they all share the same ooh and ahh or enjoyment of it. There's a spiritual uplifting when you can just look up to the sky and say, "Oh, we're in this all together."

 

 


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How Mario’s Hard Espresso Became a Family Legacy and a Growing Brand

It started as a holiday gift—handcrafted hard espresso—which Mario Grasso distributed among family and friends. With each bottle, he distilled the rich traditions of his Sicilian family, providing an opportunity for celebration and togetherness in each pour. 


Today, Mario's legacy lives on through his son, entrepreneur Joe Grasso. Joe transformed this special recipe into Mario's Hard Espresso, which is now sold in five states at more than 350 locations. 


I recently spoke with Joe, who shared with me the story of his family and Mario's Hard Espresso, the challenges he's faced, what sets his product apart, his advice for other entrepreneurs, and more.

 

 

Tell us about your family and connection to Sicily.

My grandfather and grandmother were from Linguaglossa, a small town at the base of Mount Etna. The town is known for an eruption in which lava flowed down the hill right toward it and literally went around a statue of the patron saint. 


My grandfather left at the turn of the century when they were all starving for opportunity, and there wasn't much to be had. He came on a boat by himself at 19 to the U.S. through Ellis Island and settled in Rome, New York. He subsequently sent for his brothers and went back to Italy to marry my grandmother. 


When they came to the U.S., he and his two brothers settled on farmland so black and rich it was referred to as "the muck." They each had a farm across the street from one another and down the block a little bit. They were blacksmiths, butchers, farmers, and toolmakers, but they were also insanely crafty, like most immigrants. 


My family did everything themselves. They built their own homes. They were carpenters. They were brick layers. They opened a butcher shop. My grandmother and my aunts (her daughters) opened an Italian bakery in town. My grandfather made wine, and the others made all kinds of things. My father, Mario, was the same way; he grew up in that culture and transferred all of that to me. That's really the origin of our spirit. 


I have this piece of railroad tie that's only about eight inches long, and I cherish it. It was given to me by my father, and it was given to my father by my grandfather. It's just an old chunk of railroad tie, but it's the one that my grandfather used to build and create tools on. He used to hammer on it, bend on it, and shape on it. It's all beat up from him doing all this work on it. And then my father used it, and now I have it, and I use it. It's a testament to them and that sort of mentality, and as I said, I cherish it.

What inspired Mario's Hard Espresso?

My father made his hard espresso every year as a gift, and he did it as far back as I can remember. He did a lot of other things. He made biscotti and wine cookies, but the espresso was particularly interesting. He had this recipe—I don't know its actual genesis; I assume it's part of everything else they did as crafty Sicilian immigrants. He'd only make about a dozen bottles for family and friends, and so it was very special. He'd put a handwritten label on it and seal it with masking tape around the top. 


When I got a little older and started drinking, I was like, "Man, this is really good!" And so I was fortunate to learn the process and make it with him for the last few years of his life. It was something we did together. 


When he passed away about 14 years ago, I wanted to continue the tradition in his honor. So I brought my son Aaron in, and every year, we would make a batch to honor my dad. We gave them out as gifts to family and friends, and we called it Mario's Hard Espresso because that's what it was: his recipe.

 

I've worked in the film business my whole life. That's been my profession. I've been a writer, a storyteller, a director, and a cinematographer. I've also been sort of entrepreneurial and gotten involved in a lot of things, some good, some not so good. One day, I read an article about contract distilling, which I had never heard about. The article was about Grey Goose Vodka and how Grey Goose is not a distillery per se; it's a brand, and they have the vodka distilled for them. And I said to myself, "You can do that?"


I started doing a little research into contract distilling. I thought, "I wonder if I could build a brand around Mario's and have someone make it for us per our recipe. Let's see what happens." So, I set out on a journey almost six years ago, whereby I just kind of chipped away at it every day. It took about two and a half years of designing the bottle, designing the labels, pulling photographs, and trying to tell the tale of my father and our family in a concise way. 


Finding a contract distiller was very difficult because we insisted it had to be my father's recipe, and a lot of distillers wanted me to reverse-engineer it. They told me, "You've got to go to a flavoring company." I had no idea what that meant, actually, so I sent samples to a flavoring company, and then they started sending me samples back. They were fake and horrible with artificial ingredients. I learned very quickly what "flavoring company" meant, and I was like, "We are not going to do this." I mean, after all, it's my Dad on the label!


I finally found a small distillery in San Diego, and they agreed to make a small batch per my father's recipe. It turned out awesome. And we launched the brand in November 2021.  

 

What challenges did you face bringing your product to market?

One of the things that's interesting about this recipe is that my father used 190-proof neutral-grain spirit, meaning pure-grain alcohol. It's illegal in California, so my father would drive to Nevada every year and buy 190-proof Everclear, and that's what he used as his base spirit. So because that was going to be an integral part of our recipe, I had to find a distillery that was capable of that. But the real challenge was producing the espresso in the amounts and the concentration we needed, finding real vanilla that fit the flavor profile that we could buy at scale, and then finding a distillery. The distillery was tough because it was during COVID, and a lot of distilleries had shifted their extra capacity to making hand sanitizer.


It was pretty difficult. I had never been in the spirits business, and every phone call was an educational event. So, I made some mistakes or went down some rabbit holes I shouldn't have. But I was just trying to discern what the path was going to be and what the best way to do this was.

 

When we finally found the distillery, we said, "Let's make 300 gallons." It was about 1,500 bottles, a very small batch, but without a distributor, I had no way to sell them.


I knew we weren't going to get distribution without any clients, so I got my wholesale spirits distribution license. In November 2021, I took those 1,500 bottles, put them in a warehouse, and hit the ground running in L.A. 


It was a remarkable experience to see that first bottle on the back bar, see my father staring out, and know that it's our family brand. It's just humbling. And I'm always honored every time we get a new account. We basically did it by getting liquor to lips and through word of mouth from the ground up. Currently, we are in about 350 locations in five states and growing. So it's been a pretty remarkable three years.

 

What sets Mario's Hard Espresso apart from other coffee liqueurs?

You'll see the term cold brew thrown around. A lot of coffee liqueurs lean into cold brew. We are not cold brew; we are real espresso. So that's the main differentiator. It's more traditionally Italian of all the liqueurs on the market. There's one Italian brand called Borghetti that's extremely popular in Italy. From a flavor profile standpoint, it comes closest because it is also a true Italian espresso. So that really sets us apart. 


The other thing is that we use 196-proof, triple-distilled grain-neutral spirit. It has a silky mouthfeel and a little bit of sweetness. It's corn-based, so it's naturally vegan, of course, and gluten-free. 


What's great about the neutral-grain spirit is that because at 196 proof it's pure alcohol, we can use less of it to hit our 28 percent, which minimizes dilution and allows us to maintain the proper concentration of coffee and vanilla, which allows us to create a super-balanced profile. 


When people try Mario's, they'll get really smooth notes of espresso and coffee flavors upfront, but it's never bitter. Then, some people will taste chocolate and caramel in the mid-palate, primarily from the combination of the coffee and the Madagascar vanilla. And then you get a little bit of heat on the back end and know you're drinking a spirit because it is 28% (alcohol by volume). 


The Tasting Panel magazine scored Mario's Hard Espresso 95 points. They got a bottle and tried it, and we are so honored to get that score from them. They specifically called out the balance and lack of bitterness of the spirit, so that was awesome.

 

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What are some favorite cocktails made with Mario's Hard Espresso?

In our family, we drank it straight. My Dad started this way before the espresso martini, so I didn't even know about them really when we launched the brand. I didn't really think that it could be so versatile. But literally, within the first week of bringing it to market, we met somebody who was a bartender at the time at Seven Grand in downtown Los Angeles. And he said, "Oh my God, I can imagine the things I can do with this."

 

So we went there, and he was making cocktails with whiskey. We never even thought of that. Subsequently, we've learned that it's an incredibly versatile spirit, primarily because we use a neutral-grain spirit that blends well with everything. 


Of all our accounts, probably 200 are doing espresso martinis with Mario's, but we're also seeing espresso negronis and espresso old-fashioneds. Mario's is amazing with mezcal and tequila. In fact, we put together a recipe card filled with cocktails just to show the versatility.

 

We did a collaboration with Madre Mezcal and created an amazing mezcal espresso old-fashioned. We also collaborated with High West Whiskey on a "Cowboy Coffee." We blended half Mario's and half High West Campfire and garnished with a slice of orange. It's amazing—dangerously delicious, as we like to say.


We also created an amazing brunch drink we call a Boozy Julius. It's a take on the old Orange Julius. It's one part Marios, one part orange juice, and a little float of cream. It sounds crazy, but it tastes just like a creamsicle, and people love it. 


Another drink we did as a slush in the summer is now being poured up as a type of dirty horchata espresso martini, which is our ode to L.A. We call it a 213, like the area code, and 213 is also the recipe. It's two parts Mario's, one part tequila, and three parts horchata. So you can shake it and pour it like an espresso martini. You can put it in a blender and make a frappe. And like I said, we'll put it in the slush machine during the summer. It's super good.

 

What advice do you have for other entrepreneurs?

First of all, you have to believe. You have to be as honest about it as you can. You've got to approach whatever project you're doing with as much integrity as possible. Be honest and put it out there; if you believe in it and work hard, hopefully, you'll be successful. That's the sort of mantra that I followed through this whole process and continue to follow every day.

 

I did a documentary project about eight years ago. I interviewed a bunch of different people who were living their best lives. We talked to them about the kind of work they did. One of the people I interviewed was Thaddeus Mosley, an amazing sculptor in Pittsburgh. He works in wood and makes massive sculptures that you'll see in large public spaces like hotel lobbies and airports. 


Thaddeus was 85 years old or so when I interviewed him. I asked him, "These logs are huge, and you work alone; how do you even approach projects of this size?" He said to me, "Man, people ask me that all the time. And I just tell them, you've got to be like a termite. One little bite at a time; you don't eat the whole log all at once."


For me, that was like a bomb going off in my head. I said, "You know what? I'm not going to set an end time. I'm just going to take a little bite every day. That's all I'm going to do." And that little bite could be a phone call, reading an article, sending an email, or whatever. So long as I take a bite every day, eventually, I will eat the whole log. 


That's what we do, and that's what I would tell anybody. Just take a bite every day. Don't make yourself crazy. Just learn. Learn and chip away at it; eventually, you will eat the whole log.

 

What experience do you hope to share?

Well, my father, Mario, made this hard espresso every year because nothing made him happier than people coming together to share a drink, tell a story, laugh, and have a human experience. And that is literally why we do it. It's what we lean into.


We make it ourselves now. We stopped the contract distilling because the volume just got to the point where we needed to control our inventory, quality control, and everything about it.


When we're in production, I tell everybody, "Look at each of those bottles; one of those bottles is going to end up on somebody's table." People are going to give them as gifts, they're going to go to weddings. They are going to be there for some of the biggest moments of people's lives, but also simple moments, like for people who take them skiing or camping. It's an opportunity to spread the love of my father. Telling this story and having people enjoy it is just the most amazing thing ever. 

 

I got a call recently from a couple that was getting married. Her name was Ginger, his name was Mario, and they wanted to give all their guests special favors. She had found a little bottle of ginger honey for herself, and she wondered if we made a small Mario's Hard Espresso bottle. She told me, "When I found Mario's Hard Espresso, I immediately ordered a bottle. As soon as we tried it, we ordered three more." It was really, really sweet. And I said, "We don't make a small bottle, but for you, I will."


So we made 150 of them and sent them to them for their wedding. That's just something I wanted to do because it's the perfect celebration for people to experience and enjoy Mario's for themselves. We call it "Sharing the Love." It's what motivates us every day and is literally why we do what we do.

 

 


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